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Building a chip amp

Posted: Sat Mar 17, 2012 11:46 pm
by Fran
Hi all,



Prompted by a few recent enquiries here, plus a long term general curiosity about these amps, I've decided to go build one! They are generally regarded as easy enough to build due to the low number of components in the amp plus its all low voltage work. Reading around, the main difficulty that people experience is RF pickup/hum and these are largely due it seems to grounding issues.

The original circuit that the whole chipamp movement is founded on is the Gaincard amp from 47 labs. You can read their blurb at:
http://www.sakurasystems.com/products/47amp.html

but the gist of it all is that its a very minimalist amp, with only 9 components in the signal path, and with very short signal paths if built the way 47 labs did it. This is the circuit:

Image

And as you will see its very minimalist indeed. There have been posts and pictures too from people who have opened up the real 47 labs gaincard:

http://dogbreath.de/GainCard/GainCard.html

Of course the rest is kinda history, the word spread about how good these amps sound (when they have no right to etc etc etc).

There are lots of options out there for how to build one of these. Its so simple you could wire it point to point. It would be easy to do on a piece of breadboard - essentially how 47 labs did it. Ebay has lots of them etc etc etc. There are also a few different chips to choose from too, but AFAIK, all are from National Semiconductor. Their LM3875, LM3886, LM4875 are the main players in the field.

I have dealt with a fella in Canada over a nubmer of years who offers a kit for the LM3875 and 4780 chips. After talking to him, I chose his LM3875 to build. This chip is meant to be the sweeter sounding of the common options, but is slightly lower power output than the others, and also reputedly to have slightly less bass. You can see his stuff at:

www.audiosector.com

and there's a review of his amp at:

http://www.6moons.com/audioreviews/audi ... patek.html

I also made a decision to do a dual mono build - just because I know myself well enough that if I didn't do it, then chances are I would end up having to retrofit the second half of the power supply later!!


Fran

Re: Building a chip amp

Posted: Mon Mar 19, 2012 10:36 pm
by Fran
Ok,

maybe not too much interest in this....... but anyway, heres a bit more on it:

The kit from audiosector:

Image
IMAG0124-1.jpg by francis morrin, on Flickr

and the transformers etc and the case I intend using (thanks again Dowser!)

Image
IMAG0127-1.jpg by francis morrin, on Flickr

When you look at it, the power supply is 90% of this amp - the transformers, rectifiers and caps take up the vast majority of the space. Following the general philosophy of the whole chipamp movement, I put the selector switch and the stepped pot right at the back of the case to keep signal lengths as short as is manageable.

Image
IMAG0135-1.jpg by francis morrin, on Flickr




Theres a copper bar between these 2 boards is the power supply star ground (I can say now that I've heard the amp that is deathly quiet!). No matter what amp you're making, hum and background silence is a big deal I think. No hum detectable from the listening chair, and ideally not 1m from the speakers. The less the better.

Image
IMAG0145-1.jpg by francis morrin, on Flickr

I'd say that the vast majority of the work here is in the case - far more time spent on that than anything else. Small detail: I cut the extension rods from some 6mm alu rod, filed the ends to take the knobs, then took some bigger bar and made the couplers, tapped them with an M3 thread and fitted the grub screws. Theres an hour or more in that alone....

Image
IMAG0152-1.jpg by francis morrin, on Flickr

But powering up and hearing it for the 1st time is great - especially when it sounds good!!

I used some black acrylic plate for the front panel and some knobs from a scrapped JVC receiver. The LED is red (I have a thing about blue LEDs!) and its hidden behind the panel just barely peeking through.

Image
IMAG0158-1.jpg by francis morrin, on Flickr

More later.....


Fran

Re: Building a chip amp

Posted: Mon Mar 19, 2012 10:39 pm
by tony
It is not a lack of interest Fran it is a total lack of knowledge on this. Really admire the skills you have around this kind of stuff iand wish it all meant something to me.

Re: Building a chip amp

Posted: Mon Mar 19, 2012 10:55 pm
by Modest
Nice DIY porn Fran :)

Re: Building a chip amp

Posted: Mon Mar 19, 2012 11:11 pm
by jkeny
Yea, go Fran, ye boy ye!!!

Re: Building a chip amp

Posted: Tue Mar 20, 2012 12:01 am
by Ivor
Fran wrote:Ok,

maybe not too much interest in this.......

Ah now.. this is a project I might actually have some chance of following! We're watching alright.

Re: Building a chip amp

Posted: Tue Mar 20, 2012 12:21 am
by Fran
Ah the big shiny pictures make a difference!!!


She's playing away as I type, sounding way better than it has any right to.....


Fran

Re: Building a chip amp

Posted: Tue Mar 20, 2012 12:37 am
by Ivor
she's real purdy alright.

Re: Building a chip amp

Posted: Tue Mar 20, 2012 9:51 am
by Dowser
Nice one Fran - glad to see the cases get used in so worthy a fashion :)

Richard

Re: Building a chip amp

Posted: Tue Mar 20, 2012 10:58 am
by Diapason
I sometimes wish I didn't enjoy TV so much...